jeudi 26 décembre 2013

Anti-Lock Control - Stability Assist

The stability assist module adds a further function known as electronic stability program (ESP) to the anti-lock brake system (ABS) and includes a traction control function. Whereas the ABS prevented wheel lock up during braking, the traction control function controls wheel slip during acceleration (longitudinal dynamics) and the ESP stabilizes the vehicle about its vertical axis.
Sensors measure the position of the steering wheel, the pressure in the brake master cylinder, the yaw velocity (yaw rate) and the acceleration transverse to the vehicle (lateral acceleration). This makes it possible to compare the driver's intention with the momentary vehicle behaviour so that in the event of the vehicle becoming unstable, ESP can initiate the appropriate corrective action.
The ESP recognizes critical driving conditions, such as panic reactions in dangerous situations, and stabilizes the vehicle, within the physical limits, by individually braking each wheel and giving engine control intervention without need for the driver to actuate the brake or the accelerator pedal.
Stability assist components
The ESP uses the same components as the ABS program with the addition of the following:
* Stability assist module: This is attached to the HCU and is fitted instead of the ABS module. The stability assist module carries out the same function as the ABS module.
* Yaw rate sensor and accelerometer: This sensor cluster combines the yaw rate and the lateral acceleration sensors in a single component. The sensor is attached the floor crossmember.
* Steering wheel rotation sensor: This sensor measures the rotation of the steering wheel. It is attached to the clockspring and is located on the steering column.

vendredi 20 décembre 2013

ACTIVE CURVE SYSTEM - Like Driving on Rails

The active roll stabilisation of the Mercedes-Benz ACTIVE CURVE SYSTEM boosts driving comfort significantly: When cornering, the stabiliser bars are actively impacted and keep the torsional moment constant.
 
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ACTIVE CURVE SYSTEM
 
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ACTIVE CURVE SYSTEM
The roll distribution is variable to enable the vehicle to be adapted to almost any situation. The driver has the feeling of gliding on rails, particularly in vehicles with a high centre of gravity.
 
 
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ACTIVE CURVE SYSTEM
In off-road environments, the system guarantees improved axle roll by decoupling the two stabiliser bars at the front and rear axles.

DISTRONIC PLUS: Warns and Assists The Driver


Inadequate following distances, inattentiveness on the part of the driver and unexpected, abrupt traffic standstills are the most common causes of rear-end collisions. Radar-based DISTRONIC PLUS adaptive cruise control provides a remedy here.
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DISTRONIC PLUS
The system keeps you automatically at a distance from the vehicle in front and makes a major contribution towards minimising the risk of rear-end collisions by identifying potentially dangerous situations and responding accordingly.
DISTRONIC PLUS: Radar-based assistance systems can prevent 20 percent of all head-to-tail crashes
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DISTRONIC PLUS
The cutting-edge radar technology employed by DISTRONIC PLUS monitors the situation ahead of the car and is able to recognise an impending accident. Behind the front bumper panels there are two short-range radar sensors covering a range from 20 cm to 30 metres and a scanning angle of 80 degrees. The long-range radar is concealed behind the radiator grille. A special drum technology enables both long- and mid-range coverage. The system has a long-distance range of 200 m at a scanning angle of 18° and a mid-distance range of 60 m at a scanning angle of 60°.
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The DISTRONIC PLUS proximity control has an operating range of 0.2 to 150 metres and is capable of braking the car all the way to a standstill and accelerating it back up to the pre-set desired speed, if the traffic situation permits.
DISTRONIC PLUS brakes the vehicle automatically in stop-and-go traffic, bringing it to a standstill if necessary. Automatic braking is carried out at a deceleration rate of up to 4 m/sec2. As soon as the traffic situation allows, DISTRONIC PLUS accelerates up to the set speed again, relieving the driver of tiring routine activities involving repeated moving off and subsequent braking in stop-and-go or bumper-to-bumper traffic.
If DISTRONIC PLUS detects that heavier braking is necessary, an intermittent warning tone will sound and a warning symbol will light up in the instrument cluster. These two warnings prompt the driver to exercise special caution and to apply the brakes himself, if necessary. To move off again after coming to a complete standstill, the cruise control lever must be lifted or the accelerator pedal tapped.
The speed set by the driver is shown on the display when DISTRONIC PLUS is active. When a relevant vehicle is recognised in the radar detection range, its speed is also shown on the display. A distance display can also be called up.

samedi 14 décembre 2013

ABS SENSOR TEST


The ABS No obvious magnetic sensors checkAfter Halloween , it is the anti-lock brake problems haunt our garages. Why ? As the sensors are the key elements of the system, they are also the most likely to default . The snow mixed with salt gives a saltwater solution that puts to the test the speed sensor wheel, particularly inductive (magnetic) sensor .Text size bigger text smaller text2008-11-01

Merely enter the vehicle heat will melt the snow on the suspension components . The mixed salt water to seep into the smallest cracks sensors to betray management system . When the vehicle is delivered to the customer , the ABS warning light could suddenly turn .
And now back to the studio, not happy at all !
The management system is the first verification of these sensors when the ignition is switched to "on" ( key ON) . The management system then checks if the sensors have a voltage leakage to ground. This is made possible by a low voltage (about 2.5 volts to 5 volts) sent by the brake module and which is present at each sensor . If a sensor has a leakage to ground, the voltage will fall slightly and will be interpreted by the module as a non-functioning sensor .
Strangely , the technician , if a controller analyzer is used to make a diagnosis , the speed of the four wheel speed sensors is normal (Fig. 1 ) .
The speed is uniform over the four sensors and the deceleration thereof is at the same time . If this is the case , check whether a sensor is grounded ( see table) .
The resistance of a sensor is to be taken when a code disorders us there . It is rare ( but still possible) to detect a problem with this type of verification ( Figure 2).
The reference voltage should be checked before replacing a sensor. It is too easy to blame a sensor without first checking what is conveyed by the thread. In some cases, the wire core is attacked ( Figure 3). Instead of copper color , the wire core is black and dull.
If you encounter this case , you must change the thread in full. If you try to replace only a section, you will find it difficult to solder the wire and again, the resistance created mislead management system brakes.
If you are very attentive at given by the wheel speed sensor signal , it is possible to note that a speed sensor becomes zero km / h before the other (FIG. 4 ) Normally , it is to be demagnetized , or restraint was warped .

In the latter case , if a sensor is more distant than the other , it affects the amplitude of the signal . The management module may issue a code of disorders, but in most cases , the customer will complain that the ABS brakes are activated at the end of normal braking without wheel lock .
Why is it important to do all these checks ? 'll See a short summary of a Ford service bulletin : 04 - 26-7 (source: Shopkey5 ) for a Crown Victoria, Grand Marquis, 2002-04, "char police " par excellence.
Some vehicles may have more dia

Audio unit removal (TRANSIT)

Removal and Installation
Audio unit removal tools (GV3301)
Worldwide Diagnostic System (WDS)

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Item
Part Number
Description
1
-
Audio unit removal tools

3
-
Antenna cable
4
-
Global positioning system (GPS) antenna cable
5
-
Navigation system display module electrical connector
See Removal Detail
NOTE: Remove the audio unit removal tools from the navigation system display module before installing the original navigation system display module.
NOTE: When installing a new navigation system display module, the navigation system display module must be configured by selecting the Programmable Module Installation Routine on WDS.
  1. To install, reverse the removal procedure.
  1. NOTE: If a new navigation system display module is installed, the NEW INSTALLATION menu must be followed.
    NOTE: Make sure the navigation system CD ROM is installed in the navigation system display module before entering the NEW INSTALLATION menu.
    Switch the navigation system display module ON.

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  1. NOTE: It is necessary to carry out part of the system diagnosis outside of the workshop. Make sure there are no large buildings/obstructions or metal objects in the immediate vicinity.
    With the navigation system display module in the navigation main menu. PRESS the S6 (EXTRA) button.
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  1. SELECT NEW INSTALLATION and PRESS the right-hand rotary knob (ENTER), to continue to the next screen.
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  1. Follow the instructions on the display, until calibration is confirmed in the display.
Removal Details


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Installation Details


hall effect sensor


a Hall effect sensor is a sensor that will allow to measure (detect) a change in electromagnetic field, a magnet or a piece of iron magnet (or not) causes a change in the magnetic field, or disturbance power a piece of iron
I hope to answer your question

jeudi 31 octobre 2013

How the engine work ?

Animated scheme of a four stroke internal combustion engine, Otto principle:

  1. Suction stroke - Air and vaporised fuel are drawn in
  2. Compression stroke - Fuel vapor and air arecompressed and ignited.
  3. Power stroke - Fuel combusts and piston is pushed downwards.
  4. Exhaust stroke - Exhaust is driven out.

VVT solenoid engine operation-7


Variable valve timing (VVT) solenoid




One {Acronym.VVT} solenoid is installed for the intake camshaft and one for the exhaust camshaft.
The {Acronym.VVT} solenoids are used to regulate the camshaft adjustment units, which in turn adjust the valve timings in the early or late directions. In this way the engine performance is increased and internal exhaust gas recirculation is realized. The {Acronym.VVT} solenoids for the intake and exhaust camshafts differ only in terms of the position of the fastening point by which they are fixed to the camshaft adjustment bridge.
Via the {Acronym.VVT} solenoid, under the prevailing EOP, a defined quantity of engine oil is allowed into and out of the camshaft adjustment units. In this way the valve timings are adjusted according to the operating condition of the engine.
The {Acronym.VVT} solenoids are actuated via a PWM signal by the PCM.




A----Bore hole for connection to chamber A
B----Bore hole for connection to chamber B
1----Solenoid coil
2----Valve stem
3----Engine oil pressure supply bore and ring groove for camshaft adjustment unit chamber B
4----Oil return ring groove
5----Engine oil pressure supply bore and ring groove for camshaft adjustment unit chamber A

7----Spring
8----Engine oil return bore
When idling and during deceleration, the {Acronym.VVT} solenoids are activated repeatedly by the PCM in order to remove any dirt which may be on the bore holes and ring grooves.
If a fault is detected on the {Acronym.VVT} solenoids, they are no longer actuated.
To avoid a malfunction of the {Acronym.VVT} units at excessively low ambient or engine-oil temperatures, they are activated by the PCM with a time delay via the {Acronym.VVT} solenoids. The PCM obtains the information needed for this purpose from the ECT sensor and the IAT sensor.

jeudi 24 octobre 2013

Parking Brake and Actuation - Parking Brake




Diagnosis and Testing
Inspection and Verification
  1. Verify the customer concern by operating the parking brake system.
  1. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
MechanicalElectrical
  • Parking brake control.
    REFER to: Parking Brake Control (206-05 Parking Brake and Actuation, Removal and Installation).
  • Cable and conduit.
    REFER to: Parking Brake Rear Cables (206-05 Parking Brake and Actuation, Removal and Installation).
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  1. If the concern is not visually evident, verify the symptom and refer to the Symptom Chart.
Symptom Chart
SymptomPossible SourcesAction
The parking brake will not apply
*
Parking brake control.
*
Cable and conduit.
*
GO to Pinpoint Test A.
The parking brake will not release
*
Parking brake control.
*
Cable and conduit.
*
GO to Pinpoint Test B.
Pinpoint Tests
PINPOINT TEST A : THE PARKING BRAKE WILL NOT APPLY
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CHECK FOR MISADJUSTED REAR PARKING BRAKE CABLE
1
Operate the service brake pedal several times to take up any wear clearance at the rear brake pads.
Does the parking brake now engage correctly?
Yes
Vehicle OK
No
Check for correct clearance at the parking brake caliper levers.
REFER to: Parking Brake Cable Adjustment (206-05 Parking Brake and Actuation, General Procedures).
GO to A2.
A2: CHECK FOR WORN REAR BRAKE PADS
1
Inspect the rear brake pads for excessive wear.
REFER to: Specifications (206-04 Rear Disc Brake, Specifications).
Are the rear brake pads OK?
Yes
No
INSTALL new rear brake pads.
REFER to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation).
TEST the system for normal operation.
A3: CHECK FOR DAMAGED PARKING BRAKE CABLES
1
Inspect the parking brake cables and conduits for damage, rust or fraying.
Are the parking brake cables and conduits OK?
Yes
CHECK for other causes such as loose parking brake control or conventional brake system components.
No
REPAIR or INSTALL cables and conduit as necessary. REFER to: (206-05 Parking Brake and Actuation)
Parking Brake Rear Cables (Removal and Installation),
Parking Brake Cable Adjustment (General Procedures).
TEST the system for normal operation.
PINPOINT TEST B : THE PARKING BRAKE WILL NOT RELEASE
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1: CHECK PARKING BRAKE SYSTEM
1
Raise and support the vehicle on a lift with the parking brake fully applied.
REFER to: Lifting (100-02 Jacking and Lifting, Description and Operation).
  • With the aid of another technician, release the parking brake and check the operation of the brake cables and levers.
Did the parking brake release?
Yes
CHECK the other causes such as conventional brake system components. REPAIR or INSTALL new components as necessary.
No
B2: CHECK PARKING BRAKE LEVER
1
With the aid of another technician loosen the parking brake cable tension at the parking brake adjustment nut and observe the parking brake caliper lever, one at a time.
  • Check if the rear wheels turn freely or if the parking brake caliper levers moved to the OFF position.
Did the rear wheels turn freely?
Yes
INSTALL a new parking brake control.
REFER to: Parking Brake Control (206-05 Parking Brake and Actuation, Removal and Installation).
TEST the system for normal operation.
REFER to: Parking Brake Cable Adjustment (206-05 Parking Brake and Actuation, General Procedures).
No
B3: CHECK REAR PARKING BRAKE CABLES
1
Disconnect the parking brake rear cable at the rear brakes, one at a time.
  • Loosen the parking brake cable tension at the parking brake cable adjustment nut.
  • Pull the parking brake rear cable rearwards at the parking brake caliper lever and check if the cable moved freely.
  • Rotate the wheel affected by the disconnected parking brake.
Did the parking brake rear cable move freely?
Yes
INSTALL a new caliper housing assembly. REFER to:
Brake Caliper (206-04 Rear Disc Brake, Removal and Installation),
Parking Brake Cable Adjustment (206-05 Parking Brake and Actuation, General Procedures).
TEST the system for normal operation.
No
REFER to: (206-05 Parking Brake and Actuation)
Parking Brake Rear Cables (Removal and Installation),
Parking Brake Cable Adjustment (General Procedures).

mercredi 23 octobre 2013

Smart Regenerative Charging


Description and Operation
Smart Regenerative Charging
Smart Regenerative Charging is an intelligent charge control system that calculates and regulates the set generator voltage.
The basic idea of the system is to increase the generator charge voltage when the vehicle is decelerating and reduce it when it is accelerating.
This means that during the acceleration phase, there is no additional energy demand as a result of having a high generator load; however generator load is increased when the vehicle is decelerating.
This strategy enables further fuel savings to be achieved.
Battery Monitoring Sensor
The Battery Monitoring Sensor continuously monitors the condition of the battery.
The sensor is equipped to vehicles which have Smart Regenerative Charging or Start-Stop. These systems require knowledge of the battery state of charge. The Battery Monitoring Sensor is the sensor used to provide this information.
Battery Monitoring Sensor connection
The Battery Monitoring Sensor is clamped directly to the negative terminal of the battery and grounds to the vehicle at the chassis ground connection point by means of a thick (25 to 35mm2) cable and eyelet. External customer loads must only be connected to the vehicle at the customer battery connection point. If the external customer load is connected at the negative battery post, the Battery Monitoring Sensor accuracy cannot be guaranteed.
It is recommended that the Battery Monitoring Sensor pole clamp is not removed unless a battery replacement is required. Should the battery need to be isolated, this should be done by disconnecting the ground eyelet at the chassis ground.
Battery Monitoring Sensor reset
The Battery Monitoring Sensor also estimates losses in the battery capacity over time. The Battery Monitoring Sensor should be reset to factory default settings, when the battery is replaced.
It is urgently recommended that the replacement battery has the exact same specification as the original battery. If it does not, the accuracy of the Battery Monitoring Sensor outputs will be compromised.
The Battery Monitoring Sensor reset is part of the battery replacement procedure in IDS (Integrated Diagnostic System).

lundi 21 octobre 2013

Rain sensor


Rain sensor
The automatic windshield wipers must be switched off before the vehicle is driven into a car wash.
If the windshield is iced up, the wipers may only be activated by the rain sensor after the windshield has been completely defrosted.
The rain sensor is an optical measuring instrument. Contamination such as oil, grease, dust or faulty wiper blades will prevent the system from working properly. Before switching on the automatic windshield wipers, the windshield must be clean in the area of the rain sensor.
The rain sensor is built into a housing which is mounted behind the rear view mirror on the windshield.
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The rain sensor (1) consists of an opto-electronic measuring and evaluation circuit. The sensor can calculate the amount of precipitation falling on the windshield and request that the windshield wipers are switched on.
On the basis of the information provided by the rain sensor, the windshield wipers are then set to the required wipe speed by the generic electronic module (GEM).
Mode of operation of the rain sensor
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Item
Part Number
Description
1
-
Raindrop
2
-
LED
3
-
Lens
4
-
Photodiode
    The rain sensor consists of three optical components:
  • an LED
  • a photodiode
  • a lens
The photodiode emits an infrared light beam of known intensity; the emitted light exits through the lens and is reflected by the windshield.
The reflected light beam enters back through the lens and then reaches the photodiode. The corresponding value taken without moisture on the windshield is used as the reference value for the automatic calibration process.
Subsequent deviations from this value cause the windshield wipers to be switched on.
If rain lands on the windshield then the light reflected by the windshield has a lower intensity. This loss of intensity is registered by the photodiode and, proportionally to the loss of intensity, the module switches on the windshield wipers with the required wipe speed (in intermittent or continuous mode).
When the automatic wipe function is switched on (wiper lever to intermittent position) the wipers are only activated automatically if the rain sensor registers water on the windshield.
It is not necessary to calibrate the rain sensor, as this has already been done at the factory.
    The sensitivity of the rain sensor can be changed by adjusting the control resistor for the intermittent mode of the windshield wipers.
  • Adjusting ring position - wide symbol: High sensitivity
    -
    The wipers wipe even if only a small amount of water has been measured on the windshield.
  • Adjusting ring position - narrow symbol: Low sensitivity
    -
    The wipers only wipe if a large amount of water has been measured on the windshield.
Rear window wash/wipe system
The rear window wash/wipe system will only operate if the ignition switch is in the position "II".
If the windshield wiper switch is in the "Off", "Intermittent mode" or "Automatic wipe" (no wiping or low speed) position, then the wipe interval of the rear window wiper is 10 seconds.
If, on a vehicle equipped with a rain sensor, the windshield wiper switch is set to intermittent mode, speed 1 or speed 2 and rain is detected on the windshield then the rear wiper will come on in intermittent mode with a delay of 10 seconds between wipes.
If the switch for the rear window washer is pressed, then washer fluid is sprayed onto the rear window, and the wiper operates continuously at low speed. When the switch is released the rear window wiper performs another 2-3 wipes.
If reverse gear is engaged and the windshield wiper switch is in the normal, high speed or automatic windshield wiper (wiping at high speed) position, the rear window wiper will operate continuously until the gearshift lever is moved back to the neutral position.
If reverse gear is engaged and a single wipe of the windshield wiper is performed via the one-touch function then the rear wiper also performs a single wipe.
Headlamp washer system
The headlamp washer system will start to operate when the windshield washer function is activated if, at the same time, the light switch is set to "dipped beam" or the headlamps have been switched on by the "automatic headlamps" function. Electrical control is performed by the headlamp washer system relay which itself is controlled by the generic electronic module (GEM).
In order to prevent excessive water consumption, the headlamp washer system is only activated every fourth time the windshield wash/wipe switch is operated, provided the time elapsed since the first operation of the headlamp washer system does not exceed 10 minutes. If the windshield wash/wipe switch is activated again after 10 minutes the headlamp washer system is activated and the time encoder is restarted.
If the wash water level warning lamp on the instrument cluster comes on because the wash water level in the washer reservoir is too low then the headlamp washer pump is no longer activated until the washer reservoir is topped up.
central door locking
Locking/unlocking – central locking
The central locking system locks all doors and the liftgate, so that none of these can be opened from the outside of the vehicle.
On vehicles with door modules in the front and rear doors, all door lock motors and door lock switches are controlled via the door locking modules. The signals from the door contact switches are forwarded directly to the GEM.
On vehicles without rear door modules the door lock motors are also directly actuated by the GEM.
Vehicles without rear door modules only have manually operated windows in the rear.
Vehicles with 4 door modules can be identified by the two-stage window regulator switches in the front and rear.
    The central locking is actuated if one of the following conditions is satisfied:
  • A key is inserted into one of the door locks and turned to the "locking" position.
  • The locking button on the remote control is pressed once.
  • The inside door handle is pressed (if equipped).
If one of the doors is not properly closed when the central locking function is performed then all doors are locked and unlocked again. This procedure is signaled acoustically.
The turn signal lamps flash twice when the vehicle has been successfully centrally locked.
Locking/unlocking – double locking
The double locking system locks all doors so that they cannot be opened from outside the vehicle. In addition to the central locking function, the double locking system also disconnects the door opening levers from the locking mechanism. This means that the doors can no longer be opened from inside the vehicle.
The double locking mechanism only works when the ignition key is not in the ignition lock.
    The double locking is activated if one of the following conditions is satisfied:
  • A key is inserted into a door lock and turned to the "locking" position twice within 3 seconds.
  • The locking button on the remote control is pressed twice within the space of 3 seconds (if the vehicle is configured for activation of the double locking upon a double press of the locking button on the remote control).
If the ignition key has been turned to position "I" then the vehicle is centrally locked but not double-locked.
If on a double-locked vehicle the corresponding ignition key is inserted into the ignition, the system switches over from double locking to central locking.
The turn signal lamps flash to confirm when the vehicle has been double locked.
The turn signal lamps do not flash when the vehicle is centrally locked.
Locking/unlocking – central unlocking
The central unlocking system unlocks all of the doors on the vehicle including the liftgate.
    The central locking is actuated if one of the following conditions is satisfied:
  • The door lock is turned to the unlocking position.
  • The release button on the radio remote control is pressed once (provided that the vehicle is not configured for unlocking via the driver's door lock).
  • The release button on the radio remote control is pressed twice within 3 seconds (provided that the vehicle is not configured for unlocking via the driver's door lock).
  • The door opening lever on a front door is pulled to the unlocking position on a centrally locked vehicle.
  • The door opening lever on a vehicle equipped with a keyless vehicle module is pulled to the unlocking position; to do this, a transmitter which has been configured for the vehicle must be located within the reception range of the vehicle.
If the vehicle has been configured for unlocking via the driver's door lock and the "unlocking" button on the remote control is only pressed once, then just the driver's door is unlocked.
If the "unlocking" button on the remote control is then pressed again within 3 seconds the remaining doors are unlocked via the central unlocking function.
If the vehicle was double locked beforehand, then the other doors are centrally locked, whereas the driver's door is unlocked.
Unlocking of the vehicle with the ignition switched off, is confirmed by one long flash of the turn signal lamps.
Locking/unlocking - automatic re-locking function
    The automatic re-locking function returns the locking system of the vehicle to its last status if it was centrally locked or double locked and the following conditions are satisfied:
  • The vehicle is unlocked via remote control.
  • Neither a door nor the liftgate has been opened within 45 seconds.
  • The ignition is not switched on.
Liftgate
    The liftgate unlocking mechanism unlocks the liftgate if the ignition switch is either in position "0" or position "1" and one of the following conditions is met:
  • The liftgate unlocking button on the outside of the vehicle is pressed, provided the vehicle has been unlocked either via the driver's door lock or centrally.
  • The liftgate unlocking button on the remote control is pressed once (provided the vehicle has been configured for liftgate unlocking after a single press of the button on the remote control).
  • The liftgate unlocking button on the remote control is pressed twice within 3 seconds (if the vehicle has not been configured for liftgate unlocking after a single press of the button on the remote control).
If the liftgate is unlocked via the remote control while the vehicle is locked then it is automatically locked again when the vehicle is re-locked.
Keyless vehicle system
A keyless vehicle module for locking and starting is available as an option. With this system, receivers on the two front door handles and at the rear of the vehicle check whether a valid "Passive Key" which has been programmed for the vehicle is present in the detection area in order to prepare the locking mechanism for opening of the doors.
Subsequently, sensors in the interior detect whether a valid "Passive Key" which has been programmed for the vehicle is present in the detection area in order to enable the ignition lock after operation of the clutch pedal (vehicles with a manual transmission) or brake pedal (vehicles with an automatic transmission).
The reception signals are transmitted to the keyless vehicle module, which then controls all further locking/unlocking functions.
Depending on how the system is programmed, operation of the driver's door handle will unlock either all of the doors or just the driver's door. If the vehicle is programmed for "single door unlocking" and other door handles are operated in addition to the driver's door handle then the vehicle is centrally unlocked.
After leaving the vehicle, it can be locked via sensors on the front door handles or on the liftgate handle (press once) or double locked (press twice). In this case, a request signal (lock/unlock) is transmitted by the keyless vehicle module to the GEM via the mid-speed CAN bus. The GEM then actuates the door modules via the mid-speed CAN bus, which unlock or lock the vehicle.
All door opening/closing functions can also be performed via the remote control buttons on the "passive key". In addition, there is an emergency key in the "Passive Key" which, together with an adapter, serves to open and start the vehicle in an emergency.
Passive Start
A keyless vehicle module for starting is available as an option. With this system, sensors in the interior detect whether a valid "Passive Key" which has been programmed for the vehicle is present in the detection area in order to enable the ignition lock after operation of the clutch pedal (vehicles with a manual transmission) or brake pedal (vehicles with an automatic transmission).
Once the ignition lock has been enabled, the vehicle can be started via the starter button in the dash panel console provided the transmission is in neutral and the clutch is fully depressed (vehicles with a manual transmission) or provided the transmission is set to "Park" and the brake pedal is fully depressed (vehicles with an automatic transmission).
The starter button is pressed again to switch the engine off, whereby the vehicle speed must be below the maximum limit of 7 km/h.
The engine can be stopped at any vehicle speed by pressing and holding the starter button or by pressing it repeatedly.
It is possible to restart the engine within 10 seconds of switching the engine off without repeat detection of a valid "Passive Key". The only requirement in this instance is that the correct pedal for the type of transmission is depressed.
If a valid "Passive Key" which has been programmed for the vehicle is in the detection area of the ignition lock and the starter button is pressed without the clutch pedal (vehicles with manual transmission) or brake pedal (vehicles with automatic transmission) being depressed, the ignition only is switched on but the engine cannot be started. Pressing the starter button again switches the ignition back off.
Smart Charge system
    In addition to the familiar functions, the Smart Charge system also performs the following functions:
  • Automatic deactivation of non-critical high power electrical consumers when the battery voltage is low in order to reduce the level of current drawn.
  • Automatic activation of non-critical high power electrical consumers when the battery voltage is excessively high in order to protect components which are sensitive to increased voltages.
The battery charging current is optimized through continuous calculation of the battery temperature and monitoring of the alternator output voltage.
By receiving the forwarded alternator load signal, the PCM is given early warning whenever an electric consumer is switched on or off. This means that the PCM receives information about imminent changes in the torque drawn by the alternator. By evaluating this information the PCM can provide a higher level of idling stability.
The two remaining functions of the Smart Charge System are controlled by the GEM.
Electrical consumers are switched off due to low voltage when the GEM determines (on the basis of the message received from the PCM on the CAN bus via the instrument cluster) that the battery voltage has dropped below the threshold.
    When the threshold for low battery voltage is reached the GEM automatically deactivates the following consumers - in this order and with a gap of 5 seconds between each:
  • Electric booster heater (vehicles with diesel engines)
  • Heated exterior mirrors
  • Heated rear window
  • Heated windscreen
If the battery voltage rises back above the lower threshold then the GEM re-enables all of the electrical consumers which were previously disabled. They then have switched off status and must be switched back on by the driver.
Electrical consumers are switched on due to excessively high voltage if the GEM determines that the battery voltage is above the threshold for overvoltage and the charge control lamp has been switched on.
    When the threshold is reached the GEM automatically activates the following consumers - in this order and with a gap of 5 seconds between each:
  • Heated rear window
  • Heated exterior mirrors
  • Electric booster heater (vehicles with diesel engines)
  • Blower motor
If the battery voltage drops back below the threshold then the GEM automatically deactivates any consumers that were switched on. However, if they were switched on by the driver before the automatic activation, they will then be switched on again in turn with a 5-second time interval.
Ignition overload protection
The ignition overload protection intermittently disconnects certain circuits in order to restrict the current being drawn from the battery while the starter motor is operating.
The position of the ignition switch is transmitted by the instrument cluster on the MS CAN bus.
The ignition overload protection relay which is integrated in the battery junction box is activated by the GEM when the message "ignition switch position III" is received from the instrument cluster.
    The activated ignition overload protection then switches off the following electrical consumers:
  • EXTERIOR LIGHTING
  • Windscreen/rear window wash/wipe systems
  • Backup lamps
  • Heated washer nozzles
  • Control unit for gas discharge headlamps
  • Seat heating
  • Electric window regulators
Electric window regulators
The ignition key must be in position "II" before the electric window regulators can be operated. The electric window regulator open or close the door windows when the switch is moved to the corresponding position.
The movement of the window glass stops when the window regulator button is released or when the ignition key is moved from position "II" to position "I", "III" or "0".
The driver door window can only be operated via the driver door switch; the other windows can be opened and closed via the driver door switch panel or the relevant door switch.
If the window on the front passenger's door is operated via the switch on the switch panel in the driver's door, then the driver's door module receives the cable-transmitted signal from the switch and forwards it on the CAN bus to the door module of the front passenger's door, which then moves the window glass to the corresponding position.
The rear doors are each connected via a LIN bus to the door modules of the front doors.
The disabling switch in the switch panel on the driver's door can be used to disable the window regulator switches in the rear doors.